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Upper Merion
GSK Biopharmaceuticals' Upper Merion, PA facility has cGMP
compliant streams for the manufacture of mammalian cell-culture derived
biologics products, providing bioreactor capacity up to the 5,000L
scale to support all phases of clinical development and commercial
product launch.
Manufacturing Capability
Process Technology
- Preparation of cell culture growth media
- Small and large scale automated mammalian cell culture bioreactors
- Preparation of buffers to support purification on 5000L scale
- Flexible purification process options
- Sample lab in each suite equipped with analytical instrumentation
Process Equipment
- Stainless steel bioreactors - 75L, 300L, 1250L, and 5,000L scales
- Protein purification trains
- Production-scale affinity chromatography columns
- Ultrafiltration skids
- Microfiltration skids
- Production scale centrifuge
Facility
Clean Rooms
- ISO 7 and ISO 8 clean rooms with associated changing rooms.
- ISO 6 laminar flow hoods within clean rooms.
Utilities and Services
- WFI system
- PUW system
- Reverse osmosis/CDI system
- cGMP air handling systems
- Lancer parts washer
- Autoclaves
- Dry chemical dispensing
- Controlled-temperature storage areas, including cell bank storage capabilities
- cGMP warehouse
Manufacturing Support
Biopharmaceutical Technology Laboratories
- Development laboratory containing Scale-down bioreactors operable at 5 liters to 10 liters
- Full set of accompanying analytical instrumentation
- Highly experienced staff
Quality Control Biochemistry Laboratories
- Biological assays including ELISA and cell-based assays
- HPLC, SDS-PAGE, Peptide Map, Oligosaccharide analysis
- Assay development and validation
- Product raw material testing
- Raw materials quality management
Quality Control Microbiology Laboratories
- Testing of product and raw materials for environmental contamination (ie. bacteria, mold, endotoxin)
- Certification of clean rooms and production equipment
- Endotoxin and bioburden testing of water for injection, clean steam and in-process materials
- Bioburden testing of purified water and compressed gases
- Environmental monitoring of production areas for airborne contaminants and viable surface contaminants
- Identification of microbial isolates
Logistics
- Materials management, including cGMP storage
- Fully validated product and sample shipping, including temperature-controlled shipments
- Global supply chain management
Technical Expertise
- Technology Transfer
- Full engineering capability (maintenance and capital investment projects)
- cGMP cell culture and protein purification processing and scale-up
- Facility validation including computer systems and process validation
- Stability testing and retained samples facility
- Coordination with client to obtain licensing and product registration
- cGMP auditing (internal and supplier)
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