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Upper Merion
GSK Biopharmaceuticals' Upper Merion, PA facility has cGMP compliant streams for the manufacture of mammalian cell-culture derived biologics products, providing bioreactor capacity up to the 5,000L scale to support all phases of clinical development and commercial product launch.

Manufacturing Capability
Process Technology

  • Preparation of cell culture growth media
  • Small and large scale automated mammalian cell culture bioreactors
  • Preparation of buffers to support purification on 5000L scale
  • Flexible purification process options
  • Sample lab in each suite equipped with analytical instrumentation

Process Equipment

  • Stainless steel bioreactors - 75L, 300L, 1250L, and 5,000L scales
  • Protein purification trains
  • Production-scale affinity chromatography columns
  • Ultrafiltration skids
  • Microfiltration skids
  • Production scale centrifuge

Facility
Clean Rooms

  • ISO 7 and ISO 8 clean rooms with associated changing rooms.
  • ISO 6 laminar flow hoods within clean rooms.
Utilities and Services
  • WFI system
  • PUW system
  • Reverse osmosis/CDI system
  • cGMP air handling systems
  • Lancer parts washer
  • Autoclaves
  • Dry chemical dispensing
  • Controlled-temperature storage areas, including cell bank storage capabilities
  • cGMP warehouse

Manufacturing Support
Biopharmaceutical Technology Laboratories
  • Development laboratory containing Scale-down bioreactors operable at 5 liters to 10 liters
  • Full set of accompanying analytical instrumentation
  • Highly experienced staff
Quality Control Biochemistry Laboratories
  • Biological assays including ELISA and cell-based assays
  • HPLC, SDS-PAGE, Peptide Map, Oligosaccharide analysis
  • Assay development and validation
  • Product raw material testing
  • Raw materials quality management
Quality Control Microbiology Laboratories
  • Testing of product and raw materials for environmental  contamination (ie. bacteria, mold, endotoxin)
  • Certification of clean rooms and production equipment
  • Endotoxin and bioburden testing of water for injection, clean steam and in-process materials
  • Bioburden testing of purified water and compressed gases
  • Environmental monitoring of production areas for airborne contaminants and viable surface contaminants
  • Identification of microbial isolates
Logistics
  • Materials management, including cGMP storage
  • Fully validated product and sample shipping, including temperature-controlled shipments
  • Global supply chain management

Technical Expertise
  • Technology Transfer
  • Full engineering capability (maintenance and capital investment projects)
  • cGMP cell culture and protein purification processing and scale-up
  • Facility validation including computer systems and process validation
  • Stability testing and retained samples facility
  • Coordination with client to obtain licensing and product registration
  • cGMP auditing (internal and supplier)


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